• Document: FORMATIC Instruction Manual
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FORMATIC Instruction Manual Gibson Street, Leeds Road, Bradford West Yorkshire, England. BD3 9TR Telephone: +44 (0) 1274 668771 Fax: +44 (0) 1274 665214 FORMATIC CONTENTS 1. Introduction 2. Technical Specification 3. Installation / Preparation for Production 4. Operating the Machine 5. Cleaning 6. Safety 7. Maintenance 8. Optional Extras; • Hoppers • Conveyors • Auto Wire Clean • Paper Attachment 10. Recommended Spares List 11. Wiring Diagrams (1) INTRODUCTION The Formatic range by Deighton Manufacturing (UK) Ltd guarantees accurate forming and portioning of a wide variety of food mixtures and products. Encompassing Retail, Commercial and Industrial sized models, the range has been designed to accommodate the needs of both high and low volume producers. Simplicity is the strength of the Formatic system. Suited to a variety of mixtures of numerous textures and consistencies, the formatic uses synchronised paddles to gently press mixture into the required form shape. Assisted by the wire drum scraper, the formed product is then smoothly ejected onto the conveyor, presenting it for packaging or further processing. (2) TECHNICAL SPECIFICATION Formatic Retail Machine R1200 R2200 R3000 Size: Length (A) 700 700 700 Width (B) 600 600 600 Height (C) 640 640 640 Weight:- 75 Kg 75 Kg 75 Kg Product Output:- 1200/hr 2200/hr 3000/hr Hopper Capacity:- 15 Kg 15 Kg 15 Kg Product Size (max):- 125mm x 118mm x 24mm thick (34mm deep drop) Electrical Supply:- 220/240V 50 Hz AC Power:- 550 Watt 550 Watt 550 Watt It should be noted that on certain products it is possible to increase the product out put by specifying a 180 degree machine. This enables a form to be place on each side of the drum and effectively doubling product output. Commercial Machine C2000 C4000 Size: Length (A) 700 700 Width (B) 800 800 Height (C) 700 700 Weight:- 90 Kg 90 Kg Product Output:- 2000/hr 4000/hr Hopper Capacity:- 20 Kg 20 Kg Product Size (max):- 135mm x 135mm x 24mm thick (34mm deep drop) Electrical Supply:- 220/240V 50 Hz AC Power:- 550 Watt 550 Watt It should be noted that on certain products it is possible to increase the product out put by specifying a 180 degree machine. This enables a form to be place on each side of the drum and effectively doubling product output. Industrial Machine I4000 IR4000 I4000/50 Size: Length (A) 800 750 800 Width (B) 850 600 850 Height (C) 700 725 785 Weight:- 100 Kg 90 Kg 150 Kg Product Output:- 4000/hr 4000/hr 4000/hr Hopper Capacity:- 30 Kg 15 Kg 30 Kg Product Size (max):- 150 x 150 x 24 125 x 118 x 50 150 x 150 x 50 Electrical Supply:- 220/240V 50 Hz AC Power:- 1500 Watt 1500 Watt 1500 Watt It should be noted that on certain products it is possible to increase the product out put by specifying a 180 degree machine. This enables a form to be place on each side of the drum and effectively doubling product output. (3) INSTALLATION PROCEDURE 3.1 Check the Formatic for transport damage and report any immediately to Deighton Manufacturing Ltd. 3.2 Before Operating the machine:- Remove any packaging material Position the Formatic relative to any other equipment it is to connect with. Connect the machine to the correct supply. 3.3 Step 1; Locate the selected drum onto the drive shaft ensuring that the keyways are aligned and push the drum completely home (if the form is not at the top you may need to lift the ejector set over the cam). Fit the paper cam/guard over the drum on the end of the shaft and secure with locking knob (left hand thread). Step 2; Locate the conveyor platform onto the pivot shaft positioned to the bottom left of the drum. Slip the conveyor belt onto the nylon drive roller and around the platform nose roller

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